Cashew Processing Plant and Machinery

Muskaan manufactures wholes grading and piece grading machines for separate the different grades of Cashew kernels. 

Wholes grading machine separates 3 or 5 different grades of wholes and piece grading machine separates four different grades of broken nuts.

Small broken pieces are further separated by means of a standard sieves mechanically; these sieves are as per the standard guidelines from Cashew Export Promotion council of India, which is an accepted norm in international kernel trade.

We provide fully integrated grading solution with color sorters, thereby a completely automatic cashew grading system.

Cashew Processing Machine :- Automatic Shelling Machine

Automatic Cashew Shelling Machines:

Muskaan Manufactures both manual and automatic shelling machines, such as

• Hand and Hand Manual cutting machines
• Hand and Leg manual cutting machines
• Fully Automatic cashew shelling machines 25 Kg per hour
• Fully Automatic cashew shelling machines 100 Kg per hour

Muskaan manual cutting machines having lots of advantages that’s make it best in the industry such as; minimum breakage, with maximum wholes, low maintenance and easy installation, easy to replace blades, suitable for different sizes of nuts.

Muskaan automatic shelling machines are carefully designed to reduce broken percentage. Shelling is designed based on stationary raw cashew nut and a simultaneous vertical and axial movement of blades.
Our Automatic shelling machine performs best with pre calibrated raw nuts, with proper adjustment of gap in between the blades for each size of RCN, broken percentage and uncut percentage reduce to a bare minimum level.

Since feeding and splitting is almost automatic, human contact with shells is minimum, thereby minimizing skin rashes and problems due to contact of skin with CNSL.

feel free to visit us on http://www.muskaangroup.com

Raw Cashew Processing Steps and applied Machinery

Muskaan Group brings a new way of cashew nut processing by leveraging own cashew processing plants, resulting in Higher yield, lower power consumption, low cost of maintenance etc.

We provide turnkey and rapid deployment solution, the heart of cashew processing is a simple 8 - step Process.

Raw nuts graded as per size	Graded Nuts are Steemed at High Pressure	Steemed Nuts are dryed to make shells brittle	Nuts are shelled and Kernels are scooped	Kernels are Dryed to ease peeling	Red Skin is seperated from white kernel	Kernel are shorted as per color, weight and wholeness	Kernel are packed in Inert CO2 and or N2environment

Muskaan worked with a range of customers with different capacity of Cashew Processing Plant – including United Nations Projects – to develop a competitive cashew industry in African Cashew Growing countries as Benin, Tanzania, Ghana, Senegal, Ivory Coast. The projects, completed yet is 75+, and our activity is to be engaged in organizing farmers into business groups, helping them to produce higher-quality cashew kernels and linking them to international markets.

Muskaan make a big step in to help entrepreneurs establish commercially viable cashew processing plant and provide Installation and train farmers to process more raw cashew and get better cashew kernels. As a result, nearly 75+ factory workers and farmers are now earning higher incomes, it means that someone such as factory workers are now earning enough to pay his children’s school fees. These cashew processing factories creating job for hundreds of local residents, which is bringing cash into rural communities and turning them into commercial centers.

Raw Cashew Processing Plant and Machinery

STEAMING AND COOKING SECTION

Graded Raw Cashews are cooked with Live steam for about 20 minutes. Cooking pressure and cooking timing are carefully controlled with auto controls.

Many variants are available with different degree of automation and capacities.

Boiler and Cooker in Operation

Steam cooking is the most adopted method as of now. Here the raw cashew nuts are cooked in a vessel for 20- 30 minutes using steam generated through the boiler (according to plant capacity required). Thereafter, it is cooled down at the room temperature for 18-24 hours. In this section, additionally we provide the raw cashew feeling station or ramp, feed elevator, screw conveyer to move the cooked raw cashew from cooker to cooling area, steel base structure for cooker. All these additional attachment are very according to need based and the batch size, extension of mechanization and space availability.

Big Boiler

In this steaming process the boiler is the basic source to generate the steam. The available boiler size is very according to needed capacity like small boiler for small processing and upto 2 ton capacity boiler for a big capacity plant.

Raw Cashew Processing Plant - Steam Boilers

STEAMING AND COOKING SECTION

Graded Raw Cashews are cooked with Live steam for about 20 minutes. Cooking pressure and cooking timing are carefully controlled with auto controls.

Many variants are available with different degree of automation and capacities.

Steam cooking is the most adopted method as of now. Here the raw cashew nuts are cooked in a vessel for 20- 30 minutes using steam generated through the boiler (according to plant capacity required). Thereafter, it is cooled down at the room temperature for 18-24 hours. In this section, additionally we provide the raw cashew feeling station or ramp, feed elevator, screw conveyer to move the cooked raw cashew from cooker to cooling area, steel base structure for cooker. All these additional attachment are very according to need based and the batch size, extension of mechanization and space availability.

In this steaming process the boiler is the basic source to generate the steam. The available boiler size is very according to needed capacity like small boiler for small processing and upto 2 ton capacity boiler for a big capacity plant.

Automatic cashew processing Machines

Muskaan worked with a range of customers with different capacity of Cashew Processing Plant – including United Nations Projects – to develop a competitive cashew industry in African Cashew Growing countries as Benin, Tanzania, Ghana, Senegal, Ivory Coast. The projects, completed yet is 75+, and our activity is to be engaged in organizing farmers into business groups, helping them to produce higher-quality cashew kernels and linking them to international markets.

Automatic Shelling Machine / Automatic Cashew Processing Machine

Muskaan make a big step in to help entrepreneurs establish commercially viable cashew processing plant and provide Installation and train farmers to process more raw cashew and get better cashew kernels. As a result, nearly 75+ factory workers and farmers are now earning higher incomes, it means that someone such as factory workers are now earning enough to pay his children’s school fees. These cashew processing factories creating job for hundreds of local residents, which is bringing cash into rural communities and turning them into commercial centers.

Cashew Processing plant and macinery

Muskaan Group brings a new way of cashew nut processing by leveraging own cashew processing plants, resulting in Higher yield, lower power consumption, low cost of maintenance etc.

We provide turnkey and rapid deployment solution, the heart of cashew processing is a simple 8 - step Process.

Raw nuts graded as per size	Graded Nuts are Steemed at High Pressure	Steemed Nuts are dryed to make shells brittle	Nuts are shelled and Kernels are scooped	Kernels are Dryed to ease peeling	Red Skin is seperated from white kernel	Kernel are shorted as per color, weight and wholeness	Kernel are packed in Inert CO2 and or N2environment

Muskaan worked with a range of customers with different capacity of Cashew Processing Plant – including United Nations Projects – to develop a competitive cashew industry in African Cashew Growing countries as Benin, Tanzania, Ghana, Senegal, Ivory Coast. The projects, completed yet is 75+, and our activity is to be engaged in organizing farmers into business groups, helping them to produce higher-quality cashew kernels and linking them to international markets.

Muskaan make a big step in to help entrepreneurs establish commercially viable cashew processing plant and provide Installation and train farmers to process more raw cashew and get better cashew kernels. As a result, nearly 75+ factory workers and farmers are now earning higher incomes, it means that someone such as factory workers are now earning enough to pay his children’s school fees. These cashew processing factories creating job for hundreds of local residents, which is bringing cash into rural communities and turning them into commercial centers.

Pre Fabricated Structures and Warehouses for Cashew Processing

Muskaan has over 10 years of experience in design and manufacturing of pre-engineered steel buildings and structures, offering customers a wide range of customized, cost-effective pre-engineered steel solutions.

We offer a wide range of steel solutions tailored to our customers’ specific needs including pre-engineering steel buildings, storage solutions / industrial racking systems, and broad array of structural steel products that cover applications in major market segments including Cashew Processing, Warehousing, Veg Oil Extraction, heavy industry, infrastructure, factories and leisure structures.

The structural members are custom designed to be lighter in weight as well as high in strength. Pre-Engineered Steel Buildings can be fitted with different structural additions like trusses, mezzanine floors, fascias, canopies and crane systems as per user requirements.

Pre-engineered buildings are ideal for use in non-residential, wide span low rise buildings. Among the advantages of PEB is low cost, consistent quality control, and fast delivery to name a few. PEB buildings are used for diverse applications such as factories, warehouses, offices, shopping malls, schools, hospitals, community buildings and several more.

• Low total cost of build
• Efficient and quick assembly helps maintain margins and meet deadlines
• Pre-punched service holes allow for a quality finish
• Easy for low skilled labourers to assemble
• Efficient, low cost designs that can be customised for end user requirements
• PEB unique gutter and downspout system can be used for rainwater harvesting.
• Faster installation
• Flexibility in Expansion
• Aesthetic Appeal
• Durable & Strength

Cashew Processing Plant and Machinery with Turnkey solution

Muskaan Installs complete turnkey projects for cashew processing. Starting with conceptual layout, design manufacturing of equipment, installation and trial run of complete factory. We also offer market linkages for purchase of raw nuts and sales of kernel to export market.

Our turnkey solutions range from manual handing to a completely automatic cashew processing with material handling equipment.

Raw Cashew Calibration Machine 

Cashew Kernel Whole Grading Machine

Cashew Machine, Cashew Processing Machine, Vacuum Packing Machines

Muskaan manufactures vacuum packing machines for flexible packing (Nylon bags) and also for tin filling and packing system.

Our machines are complete solution with Aspirator (dust and foreign matter removal), Metal Detection, both ferrous and non-ferrous, and filling system. 

The equipment is capable of packing into 25 and 50 lbs nylon bags. Our packing line comes with either only CO2 or mixture of CO2 and N2 flushing system.

Cashew Machine, Cashew Processing Machine, Vacuum Packing Machine

Cashew Machine, Cashew Processing machine, Vacuum Packing Machine

Cashew Machine, cashew Processing Machine, Cashew Grading Machine

Cashew Grading Machines

Muskaan manufactures wholes grading and piece grading machines. Wholes grading machine separates 3 or 5 different grades of wholes and piece grading machine separates four different grades of broken nuts.
We provide fully integrated grading solution with color sorters, thereby a completely automatic cashew grading system.

The capacity could very well be customized for customers need.

Cashew Machine, Cashew Processing machine, Cashew Whole Grading Machine

Cashew Machine, Automatic Peeling Machines

Muskaan manufactures automatic peeling machines at its manufacturing facility in Rajasthan. We make automatic peeling machines with 125 and 250 Kg per hour capacity. We provide complete machine with best screw compressors, Air Dryers and air receivers.

Cashew Machine, Automatic Cashew Peeling Machine

Feel free to visit us on http://www.muskaangroup.com

Cashew Nut Drying Machine / Hot chamber / Borma/ Oven / Cashew Dryer

Our Dryers are designed for producing highly white kernel, ready to be peeled in automatic peeling machines or through manual peeling. Complete system is automatic temperature and time controlled equipment. Different capacities with varying degree of automation are available.

Specially designed hot chambers requiring no electricity no steam are also available as a part of cashew drying solutions.

Cashew machine, Cashew borma, Hot chamber for cashew processing,

Cashew Machine, Cashew Processing machine, Hot Chamber 

Automatic Cashew Shelling Machine with separation line

Automatic Cashew Shelling Machines:

Muskaan Manufactures both manual and automatic shelling machines, such as

• Hand and Hand Manual cutting machines
• Hand and Leg manual cutting machines
• Fully Automatic cashew shelling machines 25 Kg per hour
• Fully Automatic cashew shelling machines 100 Kg per hour

Our shelling machines are available as complete shelling line fully integrated with feeding and kernel recovery system. A return line and shell separation line is a part of the system.

feel free to visit us on http://www.muskaangroup.com

Muskaan Automatic shelling machine with separation line

Muskaan Automatic Shelling Machine with Separation line

Cashew Processing Machine

Automatic Cashew Shelling Machines:

Muskaan Manufactures both manual and automatic shelling machines, such as

• Hand and Hand Manual cutting machines
• Hand and Leg manual cutting machines
• Fully Automatic cashew shelling machines 25 Kg per hour
• Fully Automatic cashew shelling machines 100 Kg per hour

Our shelling machines are available as complete shelling line fully integrated with feeding and kernel recovery system. A return line and shell separation line is a part of the system.

Muskaan Group: Automatic Cashew Shelling Machine

Muskaan Group: Automatic Cashew Shelling Machine

Muskaan Group: Automatic Cashew Shelling Machine

Automatic Cashew Shelling Machine

Automatic Cashew Shelling Machines:

Muskaan Manufactures both manual and automatic shelling machines, such as

• Hand and Hand Manual cutting machines
• Hand and Leg manual cutting machines
• Fully Automatic cashew shelling machines 25 Kg per hour
• Fully Automatic cashew shelling machines 100 Kg per hour

Our shelling machines are available as complete shelling line fully integrated with feeding and kernel recovery system. A return line and shell separation line is a part of the system.

Cashew Processing Machine

Muskaan Group brings a new way of cashew nut processing by leveraging own cashew processing plants, resulting in Higher yield, lower power consumption, low cost of maintenance etc.

We provide turnkey and rapid deployment solution, the heart of cashew processing is a simple 8 - step Process.

Raw nuts graded as per size	Graded Nuts are Steemed at High Pressure	Steemed Nuts are dryed to make shells brittle	Nuts are shelled and Kernels are scooped	Kernels are Dryed to ease peeling	Red Skin is seperated from white kernel	Kernel are shorted as per color, weight and wholeness	Kernel are packed in Inert CO2 and or N2environment